Pavillion dv6 HDD change

[JT_999]

Hi,

My 640GB WD Scorpio Blue drive died in my Pavillion dv6 so I went out an purchased a 320GB WD Scorpio Blue - identical except half the size.

Using the recovery DVDs I did a "Minimalist Factory Restore".  The restore process formats the partition then copies the nessesary files without error.  When it is done, I am told to remove the DVD from the drive and click Continue to restart...

The laptop then restarts and hangs at the HP logo.  In order to restart I need to hold down the power button and then boot the machine again. 

I then get a message "No bootable device -- insert boot disk and press any key"

I've tried the restore process four times and it's the same problem every time.  I've done a HDD test using the System Diagnostics and the test passed.  Help!

[JT_999]

EDIT:  It's not called "Minimalist Factory Recovery" it is actually "Minimized Image Recovery"

[JT_999]

EDIT: I can access the drive through the command prompt on the recovery disks and I see various directories (Windows, Users etc) but the drive still won't boot.  Also it thinks it's an 80GB drive not 320GB