-
×InformationNeed Windows 11 help?Check documents on compatibility, FAQs, upgrade information and available fixes.
Windows 11 Support Center. -
-
×InformationNeed Windows 11 help?Check documents on compatibility, FAQs, upgrade information and available fixes.
Windows 11 Support Center. -
- HP Community
- Printers
- Printing Errors or Lights & Stuck Print Jobs
- 6100 series printing custom envelopes from MSOutlook

Create an account on the HP Community to personalize your profile and ask a question
11-27-2025 07:08 AM
Hi
Trying to print an address on a custom size envelope using Outlook. Envelope size is roughly 5 inches x 5 inches. The printer will not accept the size as it does not match what is in the software. When I press print on Outlook it says that the margins are too narrow and I come up with a mismatch error. How do I get round this please?
Solved! Go to Solution.
Accepted Solutions
11-27-2025 10:03 AM
Welcome to the HP Community --
I was not aware that Outlook includes printer software.
?
In general, should a size of the content be refused, there are a couple of possible avenues --
- Create a Custom Paper Size Form that is supported by the printer's own Media Specifications
- Load the paper (Envelopes) into the printer according to instructions in the User Guide.
- When possible, alert the printer to the Custom Size paper (EWS - Tray and Paper)
- Use a different application or software that can accommodate the required job setup.
Details / Examples
=============================
Custom Paper Size Form
The first (custom paper size form) must be exact dimensions within about 1/10 inch (3 mm) -- there are no "roughly" or approximate sizes.
HP Document: HP Printers - Creating Custom Paper Sizes
Details
Custom Paper Size Form
Windows 10
Control Panel > icon view > Devices and Printers
Top Ribbon > Print Server Properties > Tab Forms
Windows 11
Settings > Bluetooth & devices > Printers & scanners
Under Related Settings > Print server Properties > Tab Forms
OR
Windows 10
Control Panel > icon view > Right-Click on Printer > Printing Preferences
Tab Paper / Quality > Custom setting box
Windows 11
Settings > Bluetooth & devices > Printers & scanners
Select Printer > Printing Preferences
Tab Paper / Quality > Custom setting box
Note
After setting / creating your Custom Form in Printing Preferences,
Save the setup and Exit Printing Preferences.
(Re)Open Printing Preferences and check the paper list for your new custom paper size form.
General Example - Printing Preferences - Custom Paper Size
Printing_Preferences_Custom_Paper_Size_Long_Bond_3
==========================
Load Paper / Load Media
Load the envelopes according to the instructions in the user guide for your printer
User Guide – HP Envy 6100e Series – HP Envy 6500e Series
OR
User Guide – HP Envy 6100 Series – HP Envy 6500 Series
Starting on Page 11
Do not skip Step 6
===========================
EWS - Tray and Paper / Paper > Trays
EWS > HP Document / How-to (InkJet Printers – Classic Format)
Use the HP printer Embedded Web Server (EWS)
NOTE: Find printer IP address
Section Open the EWS over a local network orientation
OR
HP Laser Printers - Using the Printer Embedded Web Server (EWS)
Open your Browser > Type / enter the Printer IP address into URL / Address bar
Reminder:
If asked enter the printer’s PIN number –
The default PIN might be located on the back or inside the printer (ink access area).
EWS – Tray and Paper Management / Paper > Trays
Classic EWS - InkJet Printers
Open your Browser > Type / enter the Printer IP address into URL / Address bar
Tab Settings > Preferences > Tray and Paper (Management)
Select / Adjust settings for Paper Size / Type
Model and EWS version Dependent: Advanced section
Click Apply to save changes
Tray and Paper – Paper Size / Paper Type / Paper Weight
Paper Size, Type, and Weight loaded in the printer tray must be supported for use in that tray.
EWS (Embedded Web Server) provides access and control for Settings, including Tray and Paper.
Reminder
HP Smart / HP App Mobile might require that paper size / type is rechecked / adjusted before the content is opened for print.
Notes
Depending on the printer model, the Printer Control Panel touchscreen might provide access to Paper Size / Type settings immediately after the paper is (re)loaded into the appropriate printer intake tray.
Newer printer? Touchscreen Printer Control Panel locked against making changes? Try username "admin" and the PIN located on the sticker on the inside of the front door of the printer.
Trays
- If the printer lacks a second tray, all paper / types are supported in the single available tray.
- Printers that include a Photo Tray generally restrict the paper sizes and paper type supported in that tray.
Custom size?
If your paper is a custom size, look for "Custom" in the full list of paper sizes.
Remember >> Printers with more than one tray might only support custom paper sizes and types in one tray.
If EWS does not allow setting the paper size or size “Custom”,
If the printer includes a touchscreen display printer control panel,
Look for the setting for “Custom” in the Printer Control Panel after (re)loading the paper to be used
NOTE: EWS Size Custom is not available for all printers
General Example - EWS - Tray and Paper
EWS_9025_Preferences_Tray_and_Paper_Management_All_13
===========================
Job Configuration - Envelopes
The application or software you use depends on your Operating System and the type of task.
For example (Not all inclusive) --
- Perhaps your mail program can create an envelope -- If true, the how-to information would be available at Microsoft.
- Word supports both standard and custom sized envelopes that fall within its ability to correctly place the "From" and "To" information.
Rabbits_and_Chickens_Test_Envelope_10_16
- HP Smart can print an envelope -- Due to the smaller envelope size, the placement of the text might appear awkward (too far in from the edges of the envelope).
HP_Smart_w10_Envelope_10_6
- Word can be used to create a document in the shape and size of your envelope. The paper size should be set to the custom paper size form for the envelope.
Manual_DL_Envelope_Text_Box_Insert_5
Printer - HP Envy 6100 All-in-One Printer series [3 products] - Media Specifications
| Media Handling, Document Finishing | Flatbed |
| Media Size (facet) | Letter; A4; B5; 4 x 6 in; Executive |
| Media Sizes Custom (imperial) | Simplex:3 x 5 to 8.5 x 12 in; Duplex:3 x 5.5 to 8.5 x 11.7 in |
| Media Sizes Custom (metric) | Simplex: 76.2 x 127 mm to 216 x 304.8 mm; Duplex: 76.2 x 127 mm to 216 x 297 mm |
| Media Types | Plain Paper; HP Photo Papers; HP Matte Brochure or Professional Paper; HP Matte Presentation Paper; HP Glossy Brochure or Professional Paper; Other Photo Inkjet Papers; Other Matte Inkjet Papers; Other Glossy Inkjet Papers; Plain Paper, Light/Recycled |
| Media Weight Recommended (imperial) | 20 lb |
| Media Weight Recommended (metric) | 75 g/m² |
| Media Weights Supported, By Paper Path (Imperial) | Letter: 16 to 24 lb; HP envelopes: 20 to 24 lb; HP cards: up to 53 lb; HP 4 x 6 inch photo paper: up to 80 lb |
| Media Weights Supported, By Paper Path (metric) | A4: 60 to 90 g/m²; HP envelopes: 75 to 90 g/m²; HP cards: up to 200 g/m²; HP 10 x 15 cm photo paper: up to 300 g/m² |
===================================
Message Content References
Technology Tips - Video Gallery from our HP Expert greenturtle
Technology Tips– YouTube Video Help for Printers
HP Support Official Channel – HP Support Video Gallery
=--=--=--=--=--=--=--=--=--=--=--=--=--=--=--=--=--=
References / Resources
HP Printer Home Page - References and Resources
Learn about your Printer - Solve Problems
“Things that are your printer”
When the website support page opens, Select (as available) a Category > Topic > Subtopic
NOTE: Content depends on device type and Operating System
Categories: Warranty Check, Alerts, Troubleshooting, Ink & Paper, HP Software & Drivers / Firmware Updates, Setup & User Guides, Product Specifications, Account & Registration, Warranty & Repair
Open
Enter the device type and model name of your HP product
OR
Select a saved product from HP Account Dashboard
OR
HP ENVY Printers
HP Officejet Printers
- HP Officejet 6100 All-in-One Printer series
Thank you for participating in the HP Community --
Real people who own, use, and support HP devices.
Click Yes to say Thank You for the help !
Question / Concern Answered, Click my Post "Accept as Solution"
11-27-2025 10:03 AM
Welcome to the HP Community --
I was not aware that Outlook includes printer software.
?
In general, should a size of the content be refused, there are a couple of possible avenues --
- Create a Custom Paper Size Form that is supported by the printer's own Media Specifications
- Load the paper (Envelopes) into the printer according to instructions in the User Guide.
- When possible, alert the printer to the Custom Size paper (EWS - Tray and Paper)
- Use a different application or software that can accommodate the required job setup.
Details / Examples
=============================
Custom Paper Size Form
The first (custom paper size form) must be exact dimensions within about 1/10 inch (3 mm) -- there are no "roughly" or approximate sizes.
HP Document: HP Printers - Creating Custom Paper Sizes
Details
Custom Paper Size Form
Windows 10
Control Panel > icon view > Devices and Printers
Top Ribbon > Print Server Properties > Tab Forms
Windows 11
Settings > Bluetooth & devices > Printers & scanners
Under Related Settings > Print server Properties > Tab Forms
OR
Windows 10
Control Panel > icon view > Right-Click on Printer > Printing Preferences
Tab Paper / Quality > Custom setting box
Windows 11
Settings > Bluetooth & devices > Printers & scanners
Select Printer > Printing Preferences
Tab Paper / Quality > Custom setting box
Note
After setting / creating your Custom Form in Printing Preferences,
Save the setup and Exit Printing Preferences.
(Re)Open Printing Preferences and check the paper list for your new custom paper size form.
General Example - Printing Preferences - Custom Paper Size
Printing_Preferences_Custom_Paper_Size_Long_Bond_3
==========================
Load Paper / Load Media
Load the envelopes according to the instructions in the user guide for your printer
User Guide – HP Envy 6100e Series – HP Envy 6500e Series
OR
User Guide – HP Envy 6100 Series – HP Envy 6500 Series
Starting on Page 11
Do not skip Step 6
===========================
EWS - Tray and Paper / Paper > Trays
EWS > HP Document / How-to (InkJet Printers – Classic Format)
Use the HP printer Embedded Web Server (EWS)
NOTE: Find printer IP address
Section Open the EWS over a local network orientation
OR
HP Laser Printers - Using the Printer Embedded Web Server (EWS)
Open your Browser > Type / enter the Printer IP address into URL / Address bar
Reminder:
If asked enter the printer’s PIN number –
The default PIN might be located on the back or inside the printer (ink access area).
EWS – Tray and Paper Management / Paper > Trays
Classic EWS - InkJet Printers
Open your Browser > Type / enter the Printer IP address into URL / Address bar
Tab Settings > Preferences > Tray and Paper (Management)
Select / Adjust settings for Paper Size / Type
Model and EWS version Dependent: Advanced section
Click Apply to save changes
Tray and Paper – Paper Size / Paper Type / Paper Weight
Paper Size, Type, and Weight loaded in the printer tray must be supported for use in that tray.
EWS (Embedded Web Server) provides access and control for Settings, including Tray and Paper.
Reminder
HP Smart / HP App Mobile might require that paper size / type is rechecked / adjusted before the content is opened for print.
Notes
Depending on the printer model, the Printer Control Panel touchscreen might provide access to Paper Size / Type settings immediately after the paper is (re)loaded into the appropriate printer intake tray.
Newer printer? Touchscreen Printer Control Panel locked against making changes? Try username "admin" and the PIN located on the sticker on the inside of the front door of the printer.
Trays
- If the printer lacks a second tray, all paper / types are supported in the single available tray.
- Printers that include a Photo Tray generally restrict the paper sizes and paper type supported in that tray.
Custom size?
If your paper is a custom size, look for "Custom" in the full list of paper sizes.
Remember >> Printers with more than one tray might only support custom paper sizes and types in one tray.
If EWS does not allow setting the paper size or size “Custom”,
If the printer includes a touchscreen display printer control panel,
Look for the setting for “Custom” in the Printer Control Panel after (re)loading the paper to be used
NOTE: EWS Size Custom is not available for all printers
General Example - EWS - Tray and Paper
EWS_9025_Preferences_Tray_and_Paper_Management_All_13
===========================
Job Configuration - Envelopes
The application or software you use depends on your Operating System and the type of task.
For example (Not all inclusive) --
- Perhaps your mail program can create an envelope -- If true, the how-to information would be available at Microsoft.
- Word supports both standard and custom sized envelopes that fall within its ability to correctly place the "From" and "To" information.
Rabbits_and_Chickens_Test_Envelope_10_16
- HP Smart can print an envelope -- Due to the smaller envelope size, the placement of the text might appear awkward (too far in from the edges of the envelope).
HP_Smart_w10_Envelope_10_6
- Word can be used to create a document in the shape and size of your envelope. The paper size should be set to the custom paper size form for the envelope.
Manual_DL_Envelope_Text_Box_Insert_5
Printer - HP Envy 6100 All-in-One Printer series [3 products] - Media Specifications
| Media Handling, Document Finishing | Flatbed |
| Media Size (facet) | Letter; A4; B5; 4 x 6 in; Executive |
| Media Sizes Custom (imperial) | Simplex:3 x 5 to 8.5 x 12 in; Duplex:3 x 5.5 to 8.5 x 11.7 in |
| Media Sizes Custom (metric) | Simplex: 76.2 x 127 mm to 216 x 304.8 mm; Duplex: 76.2 x 127 mm to 216 x 297 mm |
| Media Types | Plain Paper; HP Photo Papers; HP Matte Brochure or Professional Paper; HP Matte Presentation Paper; HP Glossy Brochure or Professional Paper; Other Photo Inkjet Papers; Other Matte Inkjet Papers; Other Glossy Inkjet Papers; Plain Paper, Light/Recycled |
| Media Weight Recommended (imperial) | 20 lb |
| Media Weight Recommended (metric) | 75 g/m² |
| Media Weights Supported, By Paper Path (Imperial) | Letter: 16 to 24 lb; HP envelopes: 20 to 24 lb; HP cards: up to 53 lb; HP 4 x 6 inch photo paper: up to 80 lb |
| Media Weights Supported, By Paper Path (metric) | A4: 60 to 90 g/m²; HP envelopes: 75 to 90 g/m²; HP cards: up to 200 g/m²; HP 10 x 15 cm photo paper: up to 300 g/m² |
===================================
Message Content References
Technology Tips - Video Gallery from our HP Expert greenturtle
Technology Tips– YouTube Video Help for Printers
HP Support Official Channel – HP Support Video Gallery
=--=--=--=--=--=--=--=--=--=--=--=--=--=--=--=--=--=
References / Resources
HP Printer Home Page - References and Resources
Learn about your Printer - Solve Problems
“Things that are your printer”
When the website support page opens, Select (as available) a Category > Topic > Subtopic
NOTE: Content depends on device type and Operating System
Categories: Warranty Check, Alerts, Troubleshooting, Ink & Paper, HP Software & Drivers / Firmware Updates, Setup & User Guides, Product Specifications, Account & Registration, Warranty & Repair
Open
Enter the device type and model name of your HP product
OR
Select a saved product from HP Account Dashboard
OR
HP ENVY Printers
HP Officejet Printers
- HP Officejet 6100 All-in-One Printer series
Thank you for participating in the HP Community --
Real people who own, use, and support HP devices.
Click Yes to say Thank You for the help !
Question / Concern Answered, Click my Post "Accept as Solution"